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Tuesday, June 30, 2020

Electrical estimate and Costing For Project Calculation


ELECTRICAL ESTIMATE AND COSTING FOR PROJECT CLOSURE FULL GUIDELINES




Question and Answer:-
1) What is Electrical estimate and costing?
Ans:- The electrical estimation and costing means collecting details information of what are materials required for work and mentioning the cost of material is called estimation and costing.
2)What are the factors to be considered for electrical estimation and costing?
Ans: There are main major factors are

Factors to be considered for Selection of Wiring

Selection of wiring methods

Layout of wiring

Calculations of length of wire

  1. Quality of wiring material for residential & commercial installation using suitable design of illumination system

Wiring diagram of individual switchboard

Preparation of bill of material (numerical)

 

Earthing

Method of earthing as per IS:732-1963

Estimation of cost of installation earthing

Requirement of earthing installation for substations

Residential and Commercial installation of earthing

Earth resistance for various installation

 

Overhead Lines

Main components

Types of Supports

Types of Insulators

Estimation and Costing of Overhead lines

Underground Cables

Types of Cables

Method of Laying of Cables

Estimation of cost of Underground cable installation

Differences between Overhead Transmission lines and Underground cables installations

 

Meaning of Terms using in Estimation & Costing

Principle of estimation purpose of estimation & costing

Approximate estimates

Detailed estimates

Preparation of detailed specification

Standard specification book

Market rate for Material & Labours


Standard schedules of rate

3) Briefly describe Electrical estimate and costing in Residential floor?
Ans) 
This is the plan where we should calculate everything i.e., what are the materials required for the plan and make a chat of materials with costing.

All dimensions are in a lotmeter

The following assumptions are made :

  •  The height of the meter board, distribution board from the floor level = 2 meters.
  •  Height of horizontal run and lighting fitting from floor level = 3 meters.
  •  Height of switchboard from floor level = 1.5 
  • circuits

    SI.NO
    Location
    Area(meter square)
    Wattage
    (10W/m sq)
         No
      of
    points
    Types of fitting
    lights
    fans
    socket
    01
    Verandah
    8
    80
    1×60
    -
    -
    Pendent
    02
    Room
    12
    120
    1×40(FL)
    1×80
    1×60
    Pendent
    1×60(IL)
    batten
    03
    Hall
    16
    160
    2×40
    1×80
    1×60
    Pendent
    1×60
    & batten
    04
    Kitchen
    9
    90
    1×40
    -
    PS=2000
    Pendent
    1×60
    & batten
    05
    Passage
    1.5
    15
    1×60
    -
    PS=1000
    Pendent
    06
    Bath roon
    2.5
    2.5
    1×60
    -
    Pendent
    Total load =
    480w
    160w
    120w

    Total lighting circuit load = 480 + 160 + 120 = 760 watts

  • Total heating circuit load = 3000 watts

    Total load of Installation = 760 + 3000 = 3760 watts

    No of the lighting circuit
                       = Total lighting circuit load/800
                       =  760/800 = 0.95

    If the total lighting circuit load exceeds 800 watts then two circuits must be provided, but here total lighting circuit load is less than 800 watts.

    Therefore, only one circuit is used.

    Hence from the Meter board, one lighting and one heating circuit are taken.

    Step-02


    Wiring diagram for the given plan:

    MB - Meter Board
    DB - Distribution Board
    SB - Switch Board contains switches & sockets

    Step-03 :


    Size of the wire

    To calculate any size of the wire, first we should calculate load current and by using a wire table size of the wire can be calculated.

    Load current = Total lighting circuit load/Voltage 
                          = 760/230 = 3.30 Amps
    let, a factor of safety be 2(for future demands or load)

    Current rating = load current * 2 
                            = 3.30 * 2 = 6.6 Amps


    Therefore, for lighting circuit 3/22 SWG copper wire
  • Therefore, for lighting circuit 3/22 SWG copper wire is selected from the wire table

    Step-04:


    Length of Conduit required, use concealed conduit system of wiring.

    SI.NO
    Location
    Horizontal run
    Vertical drop to switch
    Vertical rise pipe line to ceiling fan
    Wall crossing
    Total
    01
    Verandah
    4+2
    -
    0.5
    6.5
    02
    Room
    3+2
    1
    0.5
    6.5
    03
    Kitchen
    3+1.5
    1
    0.5
    6
    04
    Hall
    4+4+4
    1
    0.5
    0.33 * 5 = 1.65 (overall)
    12
    05
    Passage
    1+1.5+0.75
    1
    0.5
    3.25
    06
    Bath
    1.25
    1
    0.5
    2.75
    Total
    1.65
    37

    Total = 37 + 1,65( wall crossing )
             = 38.65 = 39 (say)

    Total PVC conduit = 39 +5% wastage
                                  = 40.95 = 41 meter  (say)

    Step-05:


    The total length of wire required

    length of wire(3/22 copper wire) = 41 * 3 
                                                         = 123 meter

    Step-06:


    Wood screws(assorted size) = 4(No of MB+SB)
                                                 = 4(1 + 4)
                                                 = 20 + 5% wastage
                                                 = 21.95 Nos

    Step-07:


    The number of wood plugs required is  22 Nos as same as wood screws.

    Step-08:



    Other accessories required

    01. ICDP Switch 

    load current = 3.30 * 2 = 6.6 Amps
    A 15A ICDP switch is selected or 15A MCB is used.

    02. Switches = No of lamps + fans + sockets
                         = 12 + 2
                         = 14 Nos
    A 250 V, 5 A switches = 14Nos

    03. A 250 volts, 5 A, 3-Pin socket = 2 Nos
    04. No of fan regulators = 2 Nos 
    05. No of Pendant holder = 6 Nos
    06. No of Angle holder = 4 Nos
    07. No of ceiling roses = No of fan + No of pendant 
                                          = 2 + 6 = 8 Nos
    08. Fluorescent fitting, 230 V, 5 A = 4 set
    09. Ceiling fans, 230 V = 2 set
    10. Incandescent fitting = 6 set
    11. No of Tees = 4 Nos
    12. Meter Board = 1 Nos
    13. Switch Board = 4 Nos

    Step-09:


    Labor Charge

    The labor charge depends upon the number of points

    No of point 
               = (lights + fan + sockets) * 0.5 + MB + DB
               = (10 + 2 + 2) * 0.5 + 1 + 1
               = 15 Nos

    Labor Cost = Cost per point * No of points
                       = 195 * 15 = Rs 2970.00

    Step-10:

    Cost of Materials


    01. For heating load



    load current = Total heating circuit load / Voltage
                        = 3000 / 230 = 13.04 Amps

    Current rating = load current * Factor of safety
                           = 13.04 * 2 = 26.08 Amps

    Therefore, 7/20 SWG copper wire is selected.

    02. PVC Conduit required 


    Horizontal run = 4+2+4+1+2.5+1.5+3
                            = 18 meter
    Vertical drop = 1+1 = 2 meter
    Wall crossing = 0.33 * 4 = 1.32 meter
    Total PVC Conduit = 21.32 = 22 (25mm, 2mm thick)

    Therefore, Total PVC conduit = 22 + 10% wastage
                                                     = 24.2 = 25 meter

    03. Length of wire required


    Length of wire = 3 * length of PVC conduit
                             = 3 * 25
                             = 75 meter

    04. Wood screws (assorted size) = 4 * 2 

                                                        = 8 No + 5%
                                                        = 8.4 = 9 No's

    05. Wood Plugs = 9 No's

  • (a) ICDP Switch
          Load current = 13.04, FOS = 3
          Current rating = 13.04 * 3 = 39.13 Amps
          A 250 V, 50 Amps selected

    (b) Switches - A 250 V, 15 A switches = 2 No's
    (c) 3-Pin socket = 2 No's
    (d) No of elbows = 2 No's
    (e) Switch board (200*250*45 mm) = 2 No's

    07. Labor Cost


    No of point = 2
    labor cost = 195 * 2 = 390
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  • Comments from Editor:
  • Thanks for your comments trying to make it more crystal clear of the subject.



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